Mercedes e320 cdi injector removal. 5mm and use a Allen Socket M8 12.
The print out from MB's computer shows 3 injectors reading -5. There is a kit to clean up and recut the seat so the new seal will work properly. Thank you! Mark Dec 28, 2014 · For removing stubborn injectors on Mercedes Benz CDI engines and adapted tight common rail injectors without having to disassemble cylinder head. Oct 9, 2013 · Find many great new & used options and get the best deals for 3pcs Diesel Injector Puller Extractor Tools Mercedes Benz CDI Sprinter C E Class at the best online prices at eBay! Free shipping for many products! Apr 5, 2014 · Your Mercedes E320 CDI '03 3. Replace rocker cover but do not tighten it fully 5. This is a common problem for all vehicl Mar 10, 2009 · In this injector, the piezo actuator transfers its expansion lift directly to the switching valve inside the injector. Even the best fuel injectors can begin to fail, though. The seats were literally "dished" from age and wear, I'm guessing, and the last person to replace the copper sealing rings used thicker ones than what Mercedes supplies, possibly the thicker ones from Honda diesels some people have used. Mar 12, 2014 · Joined Dec 21, 2010 Messages 2,461 Reaction score 473 Your Mercedes Audi S8 V10, S210 E320 CDI (R. Remove rocker cover 3. So, today I went to the stealer and they replaced the injector. I. As you have cut the seats, use a thicker washer (on ebay) 6. you will also need a injector seat cutter to clean up the seat for the new seal, and finally you will need a new stretch bolt and injector seal, as the old bolt will be useless when torqued down. Apr 1, 2021 · Your Mercedes 2005 E320 CDI Oct 23, 2017 This is on my 2005 E320 CDI. The fuel pump draws the gas out of the fuel tank and through fuel lines to the injectors. It got very bad at the end. Not the case on the E320 CDI. Easily available on ebay. 5, 91 300D, 95 C280, 97 C280, 99 E300D, 05 CLK 320 Save Share "Black death" is one of the few common issues on the OM647 and OM648 Mercedes turbodiesel engines, but it can be a difficult and costly repair. S210 E320 CDI (R Having rectified many ‘chuffing’ injectors and dealt with the famed ‘black-death’ on many sprinter engines and its close derivatives used across the complete range of Mercedes Diesel vehicles, I can honestly say that the hold down mechanism used to secure the injector in the head is definitely the engines number one Achilles heel. Primarily I wanted it for the sound, but additionally, I have a hissing on boost, and I had been advised by a good Mercedes Tech, that this can sometimes be due to a blocked pre-cat (after I had checked for boost leaks, of which I found none). Reamer: (Please help by reposting this message with a link to a tool that worked for you) a. to/2jaVxt4How to remove all the components Oct 20, 2019 · Anyway, I had to do some serious cutting to get the seats flat again. mercedessource Product - Needed when changing filters, injectors, fuel lines or heaven forbid - running out of fuel If you are new to older Mercedes diesels and have not worked on them before, this is one of the first things you want to learn. Today I took it for a long drive and tried it again. OMG---this is enough to make one run the other way screaming. I bought 3 different brush kits, some choke/carb cleaner, wire brush, and an air gun with a long skinny extension. Free shipping on many items | Browse your favorite brands | affordable prices. A good soaking with brake cleaner or whatever Jul 14, 2005 · 2013 GLK 250, 2005 E320 CDI - 500k+miles, 2006 E320 CDI, 2007 E320 Bluetec, 08 ML320 Gone: 83 300SD, 86 190D 2. Thats when I saw the "Black Death" on the valve cover. I believe Chevrolet, Ford or other trucks. The engine was hot when I tried to remove the injector today. Firstly, there are a few threads that suggest injector removal is not easy and can open a can of worms (stuck injectors) secondly, there is no way the air will know that the injector is in the head or not, so I would think then that disconnecting the line at the injector itself or at teh start of teh rail Mar 1, 2014 · Your Mercedes Audi S8 V10, S210 E320 CDI (R. 960 MB S Class S 320 CDI W220 From: 2002 to 2005 BHP / 500NM; Mercedes Series Models. When warm, the residue melts slightly and there is vapour leaking from the middle cylinder. If you want something done right, do it yourself. Jun 4, 2021 · Playlist with All the Videos I made about this Car : https://www. 2L: Service type Fuel Injector Replacement: Estimate $1922. i have an e220 cdi with 151,000 miles on the clock and have the exact same problem as you. ) This video is about removing a Bosch common rail injector Mercedes injector on a Mercedes ML 270cdi diesel w163Merchandise shop https://rich-man-poor. 961 MB E Class E 280 CDI W210 W211 From: 2002 to 2006 BHP / 425NM; OM648. Your Mercedes Audi S8 V10, S210 E320 CDI (R. After doing a ton of research and purchasing all the necessary tools to pull the job off, I started the job. Feb 18, 2019 · Yesterday I picked up a 2005 E320 CDI with 217,000 miles, and drove it 800 miles back home. Very important to get all liquids and gunk out of each of the injector seat holes Dec 20, 2019 · The car maintenance history is unclear but it had a recent service sticker of 01/19 almost 6k miles ago at a local Indi Mercedes service center, and the car at time of inspection was running absolutely rough the engine will shake violently and knock during acceleration 1500 rpm I could not drive any faster than 45 mph. com Nov 15, 2016 · 2) Will not having the injectors coded cause it to vibrate a lot at idle? 3) Any other common things I should be looking for that would cause it to vibrate a lot at idle? Car is a 2006, e320 CDI with 240k miles. This tool purposely designed to avoid removing the sleeve during injector replacement 3pc Kit includes injector cap removal socket, inner injector hex key, injector puller Injector puller carefully designed to not damage cam cover Injector puller design is such that it will Apr 30, 2022 · Figure 18 To remove individual fuel injectors, remove the retaining clip (green arrow) by sliding it off the fuel rail using a flathead screwdriver. An engine control unit, or ECU, then determines the proper time for the injectors to spray fuel through the nozzles into the combustion chamber. One third party retailer site I found lists it at $42 for the OEM Mercedes part. You can the air In this video, using a step by step approach, I will show you how to fix the Mercedes CDI diesel leaking injector (Black Death) problem: including any tools Jul 29, 2019 · Here's what Mercedes EPC lists for that part. This video covers the removal of the injectors and cleaning the seats and threads for the hold down screws. May 7, 2021 · 0Leaking Fuel Injector Seal - Spotted early, it’s an easy fix. To code an injector takes about 30secs. Oct 12, 2011 · I have a year 2000 E320 CDI which was leaking diesel from one of the injectors. 4mm Honda). Compared to conventional electromagnetic injectors, the piezo injector is four to five times faster. Compatible for Mercedes-Benz Sprinter /ML270/E-Class/C-Class/ Grand Cherokee 2. Oct 31, 2021 · Also I bought another injector puller to remove #6. Jan 20, 2019 · Hey Patman how could you tell you had a bad injector? Just by listening closely? How easy are replacing these fuel injectors are any special tools needed? I got a 2008 e320 bluetec with 190000 miles. 961 MB E Class E 320 CDI W211 From: 2003 to 2005 BHP / 500NM; OM648. 73 at PartsGeek. 0 V6 diesel engine, called the OM642 was Mercedes’s replacement of the inline 5 and 6-cylinder diesel engines. Dec 16, 2018 · I have seen many questions and long confusing threads concerning fuel injectors and which ones will work and which will not. 0L V6 CDI/BlueTEC Diesel engine found in Mercedes-Benz, Dodge, Jeep, Chrysler, and Freightliner Use with CTA 1094 CDI Common Rail Injector Puller Kit Sep 21, 2012 · KL-0369-45 Injector Nozzle Puller with Pull Spindle (Pat. uk Your Mercedes 124 300 CE 24 Coupe, C220CDI, Porsche 911 4s, Dolomite sprint, May 19, 2010 · S320 CDI Injector Removal VS2056 but not sure if it is the correct tool or not as doesn't specifically state w220 only Mercedes CDI engines. 91 - $4125. _____ Mar 2, 2012 · Price of the injector was close to $600 with a couple hundred for labor. Muscle oven cleaner around the seat of the injectors when the engine is hot and leave it for 10mins. I was receiving some of the cdi black death around injector #2, and yesterday I picked up the copper washer and the stretch bolt. ) Aug 4, 2016 Specially designed for the removal of stubborn diesel injectors fitted on Mercedes CDi engines. This is done by ultrasonic cleansing, using sound waves to break up the small bit of dirt and corrosion on the pintle valves. 2 Elegance Apr 5, 2014 I hope you are patient and have some tools to remove injectors and the copper washer from the housing on the Mar 3, 2020 · My 2005 Mercedes Sprinter 316cdi got the dreaded Black Death! 🤦🏼♂️I’m far from a mechanic - but managed to get it out myself. Prevents accidental sleeve removal and coolant leakage. Congrats on the CDI purchase and welcome to the forums. . I talked to Mercedes to find out whether this was something they could advise on – this problem doesn't occur according to them. Because the fuel injector's opening or closing interval has shrunk to a mere 100 μs, up to seven injections my partner ajusa. As soon as I touched it it broke off. Injector removal can also cause damage to the expensive rocker cover if not done correctly. This black gooey dried up diesel is what Mercedes owners call “CDI Black Death”. This engine type is fitted mainly to CClass, EClass and Sprinter vehicles. 0 liter (2,987 cc) 182. Jan 16, 2019 · Going over the fuel system from beginning to end, discussing its common failure points, and an in depth explanation of the most complicated part of the whole Jun 6, 2018 · About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Oct 14, 2019 · 2013 GLK 250, 2005 E320 CDI - 500k+miles, 2006 E320 CDI, 2007 E320 Bluetec, 08 ML320 Gone: 83 300SD, 86 190D 2. 2005-2009 Mercedes E320 Fuel Injector Puller - Baum Tools B611-0033MULTI - - PartsGeek. Never changed the injectors or glow plugs until now (3 new injectors). Aug 18, 2016 · 2005 E320 CDI, i've got an idling misfire/ missing issue that almost feels like fuel starvation to the injectors that I've traced back to either the fuel pressure regulator (Y74) or quantity control valve(Y94). Features injector cap removal socket, security hex key for removing the inner part of the injector, and a puller to remove the injector without damaging the cam cover. Mar 23, 2017 · AB Tools-US Pro 3pc Diesel Injector Extractor Puller Mercedes CDI Sprinter C & E Class AT977 dummy DPTOOL 12pt 1/2" Dr L-Type Diesel Injector Line Socket Wrench Set 12 14 16 17 18 19mm (6PCS) Aug 19, 2010 · Joined Dec 8, 2009 Messages 7,331 Reaction score 2,004 Location Bristol/Somerset Website www. Features injector cap removal socket, security hex key for removing the inner part of the injector and a puller to remove the injector without damaging the cam cover. Looks like #4 injector is next as it looks wet as well. Took the car to a mercedes specialist and they diagnosed a faulty inlet manifold after noticing that one of the butterly flaps had worked itself loose from the butterly control rod. So, you might be able to replace the injector now and you run a risk of having issues further down the road. Yours probably needs this doing. when you remove the injectors for testing, you should replace the seals mentioned above before reinstalling them, anyways. the manifold flaps are controlled by arms and these break which requir a new intake manifold. On the injectors themselves there looks like a hard carbon contamination, chipped some off with a screwdriver. Especially if you ever run out of fuel. The last time he did 1 was on the e320 CDI 2007 plate, & as he was removing the injector part of the alloy broke away from what I'd call the rocker box cover. Westheath it only took me about 30 minutes to remove the damaged intercooler Dec 31, 2014 · try remove black tar first cold, if feels hard try engine hot. up opening the hood as Metal fuel line clip for all 2. Ive recently done one of mine on my ml cdi the other thing to check when you remove the injector is if the lower body on the injector is worn as these screw off and are a lot cheaper than fitting new injectors you can hire the kit off Jul 17, 2016 · With the engine cover off, remove the injector electrical plug and high pressure pipe. Long story But we order new bolts, copper seats ( 2. Common vehicles affected by seized or corroded diesel injectors are: Mercedes equipped with CDI engines, BMW’s, Peugeot, Citroen, Renault, Ford, Mazda, Nissan, Vauxhall, Volvo, Honda Shop for the best Fuel Injector Seal/O-Ring Kit for your 2005 Mercedes-Benz E320, and you can place your order online and pick up for free at your local O'Reill Feb 26, 2014 · 2004 E320 cdi estate , 2003 triumph speedmaster & Good old suzuki gs750 I had the same on my 320 and it was a simple fix at my local indie . 2L: Service type Fuel Injector Replacement: Estimate $2249. May 2, 2016 · 2005 E320 CDI (the other current DD, first W211 project car) 2006 S500 4Matic (the current project car--will be the wife's soon--someday? 2006 S350 SWB (the newest family member--replaced 2003 S430, which went to a good home) Aug 27, 2014 · Special tool is designed to remove the diesel injector for Mercedes CDI Engines for C-Class, E-Class, Sprinter models This tool purposely designed to avoid removing the sleeve during injector replacement 3pc Kit includes injector cap removal socket, inner injector hex key, injector puller Injector puller carefully designed to not damage cam cover Injector puller design is such that it will fit . 5, 91 300D, 95 C280, 97 C280, 99 E300D, 05 CLK 320 Save Share Oct 9, 2011 · Fuel Injectors Replaced ML320: PICS! same to the other side and completely remove the clip. mercedes quote last week £300 plus vat for the new intake manifold, although if you log onto euromerc. Cheers . FLAT RATE SHIPPING on most Baum Tools B611-0033MULTI orders. Jul 21, 2016 · all 6 should deliver within a few percent of the same amount of fuel per second. This will still apply mostly to any CP3 pump. 5, 91 300D, 95 C280, 97 C280, 99 E300D, 05 CLK 320 Save Share Fuel injector puller kit for the OM612 & OM647 engines in the T1N Sprinter and OM648 engine used in the E320 CDI. Feb 4, 2023 · As this diesel fuel mixes with dust and as it dries up, it makes a proper black and sticky mess around the fuel injectors. Get the best deals on Fuel Injectors for Mercedes-Benz E320 for 2006 when you shop the largest online selection at eBay. Step 1: Remove engine covers and unplug battery in trunk. uk this guy will supply Sep 21, 2012 · KL-0369-45 Injector Nozzle Puller with Pull Spindle (Pat. Use MB 'special grease' or similar on the injectors and install them 7. beware, the nozzle holder is on TIGHT. P. youtube. For one thing you don't want to remove an injector and then clean everything leaving liquids and debris to inadvertently get down in the combustion chamber. Problem is, I can't get the injector out, I've removed everything, but it won't come out. Oct 16, 2013 · There is a small, circular, black plastic clip that is free to rotate, holding the fuel return line onto the injector head and for the life of me I can't figure out how to remove it! I've pushed, pulled and squeezed but don't want to use too much force for fear of snapping it. e. Jul 16, 2010 · Hi guys, my 2001 e320 cdi has done 150k miles and has now started smoking badly under acceleration. com. 2mm3/hub whatever that means but it reccomends once you reach that level injectors should be replaced. Many thanks everyone for the advice and will let you know the outcome. May 10, 2019 · Injector Removal - 2006 Mercedes E320 CDI OM648 Diesel - 188,000 miles - BLACK DEATH. to/3kygMod Injector puller: https://amzn. Jan 4, 2019 · Alex isn't a clown, the guy was a Mercedes Benz technician for a decade and has more general knowledge of these cars than most of us do. Job done you'd think but no. Mar 2, 2023 · Mercedes E320CDI W211 Injector seal fix Dec 9, 2018 · 2013 GLK 250, 2005 E320 CDI - 500k+miles, 2006 E320 CDI, 2007 E320 Bluetec, 08 ML320 Gone: 83 300SD, 86 190D 2. US-Patent 7,832,071)Suitable for the Mercedes CDI engines OM 611, 612, 613, 646, 647 and 648 e Mar 29, 2015 · Injector removal Firstly you need an injector puller. Skip the Aug 31, 2012 · After spending a couple of years avoiding switching out the injectors on my W210 e320 cdi, and it costing me a fortune in the long run, I would say definitely get it switched out. Sep 16, 2012 · I have recently been thinking of removing the Catalytic converter on my Mercedes E320 CDI W210. Press the release tab (red arrow) and pull the electrical connector straight out to remove it. Didn't work. There is a little plastic t piece that fits into the top of the injector ( end stop on the first injector ) that the bleed off pipes slip onto. avantgarde-automotive. 9tdi Jul 1, 2023 · Figure 15 If you had a severely leaking injector it is not a bad idea to pull the plugs and turn the engine over a few times to get the gas out of the cylinder. You have to start several times and change and charge the b Jun 20, 2015 · After an hour of grinding I finally got it to fit. We provide step-by-step instructions on how to remove In this video, we show you how to Nov 8, 2006 · If you put Mr. My No 1 injector was leaking and this was fixed at the same time. No codes , I’m getting slight then heavy vibration at idle. Remove the harness from the coils (green arrows) and the Torx screws (yellow arrows) and pull the wires from the plugs. 7 engines, Please check the large images against your cylinder head. Have a great Jul 25, 2015 · So yes it means my first set of injectors took me to 235000km at which point the nozzles were done for dripping diesel onto the pistons at idle and smoking a white smoke. Having baulked Dec 8, 2019 · 2013 GLK 250, 2005 E320 CDI - 500k+miles, 2006 E320 CDI, 2007 E320 Bluetec, 08 ML320 Gone: 83 300SD, 86 190D 2. Diesel Injector-Seat Cleaning Kit: https://amzn. Mar 7, 2013 · Joined Feb 13, 2013 Messages 117 Reaction score 0 Location Kent Your Mercedes ML 270cdi,Mitsubishi evo 6 566/531hp plus,fiat punto grande 1. 0:273. 22: 2000 Mercedes-Benz E320 V6-3. Some retailers may have a lower price. Remove Dec 1, 2020 · Current fleet: 1998 E300 turbodiesel 2008 E320 bluetec - leaky oil cooler seals replaced 2012 S350 bluetec 2015 GL350 bluetec Sold: 1996 Passat TDI 1997 E300 diesel #3 Mercedes DIY Fuel Injector Replacement and CleaningSupport iRepair Autos by getting this part here: http://amzn. com/watch?v=c3mOssiugSs&list=PLnqEIg0csmbHxoy2NGvfygG43UO_FurV5&index=17Diesel injectors removal fr Feb 2, 2008 · 1. Diesel Injector Puller Remover Set Mercedes cdI Sprinter C-Class E-Class ML. Nov 9, 2021 · Specially designed for the removal of stubborn diesel injectors fitted for Mercedes CDi engines. I didn't care much about it until now because, I am needing to replace the original injectors on my 2005 E320 CDI as it now has 220K miles and, I am noticing decreased mileage, increased black exhaust under hard acceleration, and hard starting even though all the glow 1999 Mercedes-Benz E320 V6-3. Remove injectors 2. Once that was done, the injectors got greased up with the silicone grease from Mercedes, the new copper sealing washers went in, and the injectors and the hold down clamps were put into place. Loosen Fuel Line = 14mm Wrench. It is very effective but the injector is compromised as the top is unscrewed. Tighten rocker cover to correct torque May 27, 2007 · I have not had my 2000 e320 cdi for long, I have just taken off the engine cover to examine the injectors and found there is a tar like residue covering mainly the middle one. W210. Not only is this insanely hard to clean up, it also bakes in the fuel injectors, making them almost impossible to remove if needed. I will be keeping the old injectors where I hope Bosch will release a stage 1 kit soon allowing injector specialists to rebuild them. 31: 2005 Mercedes-Benz E320 V6-3. That injector number is for the om647 injector, which are virtually identical to the om648 injectors that are OE in our e320 CDI's. C Class; E Class; ML; Sprinter; Vito; V Class; Mercedes CDI injectors are almost impossible to remove without specialist tools. Next, clean all of the carbon from around the base of the injector and vacuum it all up. Feb 7, 2016 · The dealer told me that ALL 2005-2006 E320 CDI engines will have injector seal failure at 100k. Jan 4, 2007 · walshy, again, I have not done this myself, just trying to use a wee bit of common sense. 3 cubic inch, 24-valve 72° V6 diesel motor produced from 2005 - on. Oct 26, 2018 · 2013 GLK 250, 2005 E320 CDI - 500k+miles, 2006 E320 CDI, 2007 E320 Bluetec, 08 ML320 Gone: 83 300SD, 86 190D 2. Skip to end for an FAQ. Ensure all the injector bores are clean and seats as you want them 4. Important is that when you try remove injector, engine is hot! use for like puller rather than thread attached one, to avoid injector damage. Then slide the line off the fuel pump module. Can't heat engine up because the #2 injector cannot be installed because there are no threads so the removal of the other 5 injector hold down bolts would have to be done with a cold engine. 82: Shop/Dealer Price $2727. In order to remove the valve cover you have to remove all 6 injectors. Bottom line is that it is not easy to remove injector on new diesel car. i believe this can release the sticking injector. ) With the injector The brief list of steps for this job and tools needed:1. The engine cover had some weird black spots so I took the cover off. Our mobile service provides the specialist service of extracting seized diesel injectors either with a hydraulic puller or by drilling with a 100% success rate. xxx 2002 - 2003 E 280 CDI 3. It seems to be only on injector 1. Do not try and remove it with a spanner, you will run the chance of wrecking the injector costing £200 + to replace. There are no codes being thrown. Without knowing how to do this you will never get the engine started again! In severe cases just using the hand Find many great new & used options and get the best deals for 05-06 MERCEDES E320 CDI Fuel Injector Set of 6 OEM A6480700387 at the best online prices at eBay! Free shipping for many products! May 18, 2013 · Hi all, need some help, one of the injectors on my 2002 320 CDI is blowing, I've bought the grease, stretch bolt, and sealing washer to do the repair. Includes: 6 injector seals; 6 hold down bolts; 6 return line o-rings. Yes, you need new bolt and torq is right. k. It could be an air leak in the fuel lines, or a fuel pump failure, but the injectors are the most likely culprit. Oct 24, 2017 · Joined Apr 23, 2008 Messages 441 Reaction score 14 Your Mercedes W123-300D, W123-240D, 507D campervan, W210-E220CDI, W114-250 Aug 4, 2016 · Remove injector harness, a small screw driver to release the clip is a sanity saver! Your Mercedes Audi S8 V10, S210 E320 CDI (R. Aug 15, 2020 · In this video I'll be replacing one of the injector seals on my 2006 E320 CDI. Nov 14, 2019 · I did not need any special tools like a slide hammer or the Injector bore kit sold on amazon. why did it break ? Oct 10, 2005 · 220 CDI diesel injector removal Jump to Latest 10K views 1 reply 2 participants last post by mercvanman Jan 15, 2006 Nov 21, 2015 · c. The puller works by inserting a connecting bolt into the injector and then tighten a nut to pull the injector out. Quick fix. Remove Engine Cover = T302. This engine is quite common as it is the C class, E class, V class and all the vans etc. Then, press the release tab (green arrows) in toward the line and hold it. 2L Common rail turbo diesel I6 OM648 About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Aug 17, 2019 · 2013 GLK 250, 2005 E320 CDI - 500k+miles, 2006 E320 CDI, 2007 E320 Bluetec, 08 ML320 Gone: 83 300SD, 86 190D 2. Be sure thread and bore is clean before new bolt! Aug 8, 2016 · Note: some CP3 pumps have a medium pressure pump on the front of the high pressure pump. Spotted too late and it can be a death sentence for your engine! In this video, I will show yo Apr 14, 2018 · Hi everyone. to/3vWYeDp. es Mercedes Benz CDI OM651 Diesel Fuel Injectors Replacement Oct 14, 2023 · The 3. Aug 19, 2015 · mercedes e320 cdi auto estate. ) Mar 2, 2014 Remember hot engine, start with worst looking and try just to remove both injectors first, clear Dec 30, 2014 · Part Number: 6480700387: INJECTOR E320 CDI Could not get the part to copy and paste, but if you fill in the model/year info, part#6480700387 the price will come up. The cleaner the area the better. Aug 30, 2007 · Just to add a bit about the pipe fittings. Features injector cap removal socket. SL/SLC Class W163 M-Class W124 E,CE,D,TD Class W210 E-Class. Feb 27, 2019 · Specially designed for the removal of stubborn diesel injectors fitted on Mercedes CDI engines. Aug 9, 2013 · W210 E320CDI inlet manifold removal. Suitable for: Mercedes CDI injectors. Just don't try and force it,if it means taking the head off to get a better purchase on the injector then do it. Dec 6, 2005 · In order to use the 8MM repair kit you have to remove the valve cover. Oct 12, 2012 · Well, my saga with a bad fuel injector is over. Mar 5, 2022 · Joined Feb 19, 2006 Messages 8,026 Reaction score 4,769 Location Nottingham and Köln Your Mercedes W124/E200, W220/S320CDI, W205/C200, W251/R350CDI 4Matic Jan 20, 2019 · In order to use the 8MM repair kit you have to remove the valve cover. The other t pieces seemed o. Additionally, #6 injector has a slight leak now. com/watch?v=iKwn1dXXR44&list=PLnqEIg0csmbHhqdqQyqmBq7ranxb3Jy9XHow to check the fuel Feb 11, 2024 · 2010 C300 4matic sport M272 just hit 150,000 miles, I'm trying to track down and fix the cause of oily gunk showing up on the intake manifold all between the fuel injectors and front. Undo the injector bolt (caution – they snap easy) and dig out the retaining clamp and vacuum any loose carbon. In this vide OM648. Removal of the injectors is best attempted with the engine at operating temperature. Also used on the OM642 engine to clip the end return line to the metal return line junction. I managed to remove the injector and took it off to my local dealler who supplied me with a new copper washer and stretch bolt. 2L: Service type Fuel Injector Replacement: Estimate Feb 23, 2007 · What size thread ? I have had a couple that someone else has fooked up, I drill and tap them M8, around 30mm deep. teemill Buy 2005-2009 Mercedes E320 Fuel Injector Puller Baum Tools for a low price of $240. The dealer said he replaced the injector seals and cleaned up the black death 2 years/20,000 miles ago. 6480160624 Also see attached picture Upon a google search, the part is available. 3:244. just loosen it so you can swist it off by hand, but dont remove it completely. Delphi injectors removed from a mercedes w211 e200cdi 136hp (facelift)Tools needed for this job:T40 torx17mm wrenchLong nose pliers Jun 2, 2016 · Mercedes Benz: Used to pull out stuck Mercedes CDI injectors, does not fit 642 motors-see 642-0133. Aug 7, 2018 · Benz Injector Remover tool has T-bar/Slide hammer design for easier removal of the injectors ; For use on Mercedes-Benz M133, M152, M157, M270, M271(2007+), M274, M276 & M278 engines ; Comparable to Mercedes-Benz factory tool 271 589 02 33 00 ; Precision Made ; High Quality › See more product details Mercedes OM642 Diesel Engine Manuals OM642 Engine Technical Data. Genuine OEM Fuel Injectors Perform Best. Can anyone advise on how these damn things come off?! Cheers, Glen Apr 9, 2013 · Pulled the plastic cover on top of the engine off my '05 E320 CDI and noticing #3 injector has a compression leak. , E class W 212: E 350 CDI 4MATIC BlueEFFICIENCY E class W 212: E 350 CDI BlueEFFICIENCY, E class W 212: E 350 BlueTEC Jun 29, 2021 · The injector, e220 CDI, dad was doing the job (his motor). Hold down bolts were torqued to 7 nm and then two 90 degree turns were made. I cannot get the new bolt to start in the thread. Jul 14, 2021 · Required for removal of Mercedes Benz 642 Injectors Services 2005-2020 Mercedes Benz OM642 3. Link: Amazon. Flooding holes with cleaner, cleaning, and then blowing them out worked best for me. Jul 23, 2024 · Figure 10 Next, you have to remove the lines and electrical connectors at the fuel pump module. Nov 6, 2017 · First step after removing the injector is to mount it up in the vice, ready to loosen the nozzle holder. There is a lot of hard carbon deposits built up around … read more Mar 5, 2011 · Hi yes its a t40 as you will be aware the thread will have gone at the bottom of the injector were it bolts on this is not a big job if youve got tools to do it. I recently acquired a 2005 E320 CDI with 166k miles on it. May 24, 2020 · Hello everyone, I have a 2006 e320 cdi ( om648 motor ) and had a problem with my swirl flaps putting my car into limp mode, Ive decided to take apart the intake manifold and swap it out with a intake manifold that came without them! Im planning of removing egr, deleting turbo silencer in the process. 67: Shop/Dealer Price $2303. Includes injector removal claw, fittings and slide hammer. If the injectors are beyond cleansing, then replacement is your only option. Apr 22, 2016 · A few years ago 1 morning at work i had an injector to remove that was leaking worked the whole day trying to remove it with it budging, even got the engine crane and lifted the front of the car off the ground suspended by the injector, came in the next day and it was still like that! BLACK DEATH on cylinder #3 , removing injector Aug 7, 2013 · Quantity correction coding only came in on CDI 3. All these items *MUST* be replaced whenever removing and installing injectors. Loosen the nozzle with your 15mm wrench or 15mm deep well 6pt socket. Just wonder has this problem been solved on the relatively new E250/350 cdi model after 2011? Thank you for all your help!. 47 - $3424. Mar 2, 2013 · Im planning to buy a 2011/2012 used e250 cdi or e350cdi. Goes on top of the fuel injectors to secure the return line bridge. 7 crd. Ok here goes the DIY tutorial. Then pull the fuel injector straight out of the fuel rail in the direction of the red arrow. This engine type is fitted mainly to C-Class, E-Class and Sprinter vehicles. The dealer said to fix the #3 would be $500-$1k. I tried the old bolt and that wont start either. Hardened black stuff around the injector base and can hear/feel the exhaust gas leaking and confirmed with bubbles with a little water. Fordtech can you post all the part numbers? Injector installation kit for the inline 6-cylinder OM648 and V6 OM642 engine. 5, 91 300D, 95 C280, 97 C280, 99 E300D, 05 CLK 320 Save Share Apr 12, 2022 · Modern-day injectors, regardless of shape or size, may get easily stuck and hard to remove to be cleaned or serviced. The injector was ok so not mega expensive . And that if the injector is "cooked" in place then the removal process destroys the injector and the cost of the injector alone is over $800. Mar 11, 2015 · Popped the engine cover off and noticed a stain around the leak off pipes around the second from front injector. This engine starts with difficulty after replacing the injectors because of the air in the pipes. Oct 23, 2020 · Here are more Videos about this Car : https://www. The Mercedes-Benz OM642 engine is a 3. uk Your Mercedes E300 Coupe AMG Line PP/NE, SLR McLaren Roadster, SL55 & C32AMG Nov 13, 2020 · For Lou P only, I have a 2005 Mercedes E320 CDI, and I believe there is engine compression leaking from around the center 2 or 3 fuel injectors. Drill the clamp 8. Seems like the vibration gets heavy when car is hot. Reamer tool, & the bolt repair kit. - NOT suitable for 2. mbssouthampton. Mar 17, 2004 · I had my E320 CDi serviced at "Prestige Car Service" recently. g. Also, the end of the injector is part of a precision component which should not be cleaned like a Jun 3, 2014 · Fellas, Recently while performing a fuel injector leak off test I had to remove my injector leak off tubes and figured it would be a good time to replace some of the inter-injector fuel return lines with clearish Teflon tubing and SS clamps. 5, 91 300D, 95 C280, 97 C280, 99 E300D, 05 CLK 320 Save Share INJECTOR PULLER CLAW REMOVAL EXTRACTOR TOOL MERCEDES C E CLASS SPRINTER VITO CD. I'm thinking of making an extractor that I can bolt to May 18, 2009 · I have searched the web to see if there are any decent manual or videos of how to change the injectors or the seals. engine code: Mercedes Benz OM642 C class W 203: C 320 CDI, CLK class 209: CLK 320 CDI, CLS C 219: CLS 320 CDI, CLS 350 CDI E class C 207: E 350 CDI BlueEFFICIENCY E class W 212: E 300 CDI BlueEF. US-Patent 7,832,071)Suitable for the Mercedes CDI engines OM 611, 612, 613, 646, 647 and 648 e Jul 1, 2011 · Joined Dec 1, 2008 Messages 13,702 Reaction score 950 Age 54 Location Southampton Website www. The fuel injector was emitting air from the top and no crush washer was gonna solve that. Apr 18, 2009 · W210 INLET MANIFOLD FLAPS Hi there, just saw your posting and cannot believe it. 5, 91 300D, 95 C280, 97 C280, 99 E300D, 05 CLK 320 Save Share Mar 19, 2008 · Injectors Hi all thanks for your input. ) Aug 8, 2013 Oct 15, 2019 · In the case of my 2005 E320 CDI seat cutting was critical. 5mm and use a Allen Socket M8 12. Remove Foam Insert. Joined Dec 21, 2010 Messages 2,461 Reaction score 473 Your Mercedes Audi S8 V10, S210 E320 CDI (R. Jul 7, 2014 · Special tool is designed to remove the diesel injector for Mercedes CDI Engines for C-Class, E-Class, Sprinter models. co. Model: 233336; Manufacturers Part #: B611-0033MULTI; Mar 14, 2022 · 2005 Mercedes E320 CDI injector pump fuel leak. The injector will not come out. The inline diesel engines were replaced by the OM642 unit because it offered the same power in a smaller V package and better environmental footprint. 7L, common-rail inline 5-cylinder engines, including OM612 and OM647 in the Sprinter van and the 2004-2006 E320 CDI with engine code OM648. It took so long to do all that work by the time I got around to trying to remove the injector the engine was cold so I put it all back together again. . But I am afraid of the injector problem after I saw lot of threads discussing abt the faulty injector of cdi engine of C or E class. 9 bolt and torque it to 25nm, this has sorted a couple that I have had after the "yee ha cowboys" have been at them Apr 24, 2020 · Sometimes, fuel injectors can be cleaned; restoring performance and fuel economy back to stock levels. com: 3pc Diesel Injector Puller Extractor Tools Mercedes CDI Sprinter C E Class ML: Automotive (Different style/method of tool, will it work on the W211 CDI?) d. The puller is additionally supported by the steel ball on the valve cover, which prevents the puller from tipping during the removal process. This consists of a main body with a plastic 'rim', which holds the pipe onto the fitting and held in place by arms and a white, moveable, slide. A diesel injector shop, or a older Mercedes independent shop, likely has the test gear to do this. In the meantime I will contact BLACKC55 for his input. Mar 4, 2014 · Almost seems like the best solution is to clean, clean, clean before attempting to remove the injector. 2. The pipes are attached to the filter/pump etc using a plastic push fit and grip type fitting. Not too bad but the tech did state that each injector comes with a pulse bandwidth and all injectors are different and they program that into the ECU. Top In this video, we show you how to replace the injectors on an OM 651 engine, which is shown on a W204. Supplied in storage case. ckyfsmzfoqnqjgjruwfqeqxaxrdnhaskcbtnhipckjqieqzaljggxmzelr