1 Threading with… Jul 12, 2010 · We got a #379 Battery Malfunction Alarm (TAIL) According to the manual it says to replace the battery, but we have no idea where the battery is located at. I had done changing the RD battery by following the instructions but still can't find the solution. How to Clear a Slideway Oil Malfunction Alarm on MAZAK Machine Tutorial. This battery stores the absolute positioning data for the B axis. If anyone has it or could do a step by step guide I'd be very grateful. We get it in the early morning. Checked to make sure e stops was reset. When I get the alarm the chuck will only clamp around 30 percent. Apr 25, 2022 · I think the machine was powered down with a dead backup battery. All the filter are changed and/or cleaned per Mazak recommended pm schedule. This cleared the servo battery alarm and allowed homing the machine, clearing the other alarm. Have no lights on the spindle drive. I do see the W axis is counting movement without this axis moving. mbpp Aluminum. I need the find the procedure for re-homing the turret. I did what the book said and hit reset and went and looked at the magazine and everything looks fine. After cycling power, the menu option for the brake was there. I believe its supposed to cycle every 8 minutes. Do this with the power on. Revised: 01-JAN-06 Document: 800-0000-0106 Page 1 of 4 CHICK WORKHOLDING SOLUTIONS, INC 500 Keystone Drive Warrendale, PA 15086 USA Phone: (724) 772-1644 Fax: (724) 772-1633 To reset a hardwired unit with a battery backup, perform the following steps: Remove the smoke alarm from the mounting bracket and disconnect the power. Does anyone know where the power to make this engage comes from. I have looked through other threads but haven't found anything. I get a No. We changed the battery, but still have the alarm. My mazak service person advise that this is a normal alarm that you get when doing a tool change with no actual tool on the magazine. Oct 11, 2012 · Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). 25) occurs at first power-on. parameter sheets that came with machine. With more than 10. I have opened the mr-j2-ct software and uploaded the back up, after turning back on I have tried to repair the absolute position with no success, I am unable to reset the two alarms 1. Mar 20, 2023 · Open the ALARM screen; Press the RESET key on the NC unit; After pressing the RESET key, check to make sure that the alarms 5002, 5102, 5202, 5302, and 5602 are not displayed; If the alarms are present after completing the steps outlined above, try the battery replacement procedure again without turning off the main power breaker. Hydraulic pressure is same story. Perhaps related to the Abs pos malfunction? Any suggestions are greatly appreciated! (3) Resetting of absolute position erase alarm (AL. Press and hold the test button for five seconds. Perhaps related to the Abs pos malfunction? Any suggestions are greatly appreciated! Mazak Alarm 224 CHUCK SENSOR MALFUNCTION. I recently purchased a 1999 Mazak FJV-250 with Mazatrol 640M control. Mazak T32-3 Alarm 015 System Malfunction; 01-24-2012, 10:07 AM #2. . The alarm is 2 Emergency Stop &0000FFAF. 6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. Nov 11, 2018 · I'm working on bringing up a 1986 Quick Turn 10n/ T-2 control. Beside the TPM that we did, even though not 100%, we would need to study on why the servo is always malfunction. Joined Nov 14, 2016. The piping on input side is loose Dec 8, 2014 · 2003 Mazak SQT100MSY, fusion control, started getting "360 spindle cooling malfunction" once a day for about a week, just hit reset, no problem, wait for something to break? Now its broke, started by replacing the spindle cooling fan, made no difference. Alarm 212 is "magazine Drum Malfunction" Alarm 300 is "Magazine Shifter Pos. cleric9181; Aug 31, 2023; Mazak; Replies 3 Jun 30, 2016 · I have been trying for two days to reset this alarm. now and then. Feb 10, 2022 · I have a Mazak PFH - 5800 with Mazatrol 640M 80 tool unit cell, which is giving me fits. You will still have the alarm 10, but you will now be able to home out the machine as you normally would. What parameter do I change to reset the home position? Can anyone help on this one Instruction Manual and User Guide for Mazak Alarm 10 Detector Malfunction. Malf. (3) Resetting of absolute position erase alarm (AL. Apr 6, 2023 · The root cause on this case was lose contact inside the control board where the Z axis encoder is connected. is a relocation detector, a device that prevents you from moving the machine to Iran or to the residence of the evil Putin At least without the knowledge of the Mazak company. In order to get past that and home the machine, I had to go to the parameters M8 and M9 for the axes I was homing, write their values down, then put '9999999' in their place. If not what can cause this alarm. Thread starter countryboy1966; Start date Mar 20, 2019; Replies 4 Views 14,204 C. thanks, chris 2 Similar Threads: I think the machine was powered down with a dead backup battery. I tested connection with encoder and spindle. I am not a mazak guy. The X axis is drifting as is the B axis. Can be turn off by reset or cycle start. Oct 13, 2011 · This alarm means that an attempt has been made to start operation before completing the EIA restart procedure. Jul 18, 2015 · started by QT-35 Mazak lathe with T-Plus controller ser# 130820 machine controller would not power up, we replaced QX141 and machine powered up, we lost parameters so initializing the machine, I copied from EEPROM, from what I remembered was never saved to and we did not have the org. Are there any other batteries I'm missing. I pulled open the electrical cabinet and one Apr 10, 2013 · I can't see how a "coolant chiller" will give a spindle lube alarm, maybe a spindle oil chiller The oil chillers will shut down with high head pressure and give an alarm on the CNC if the air flow over the condenser coil drops due to fan quitting or things getting plugged up. thought someboby may have an idea. it is a Mazak Nexus 200 Any help?? CNC Machine Related Electronics > Mazak Nexus 200 - Battery Malfunction Alarm Mazak Manuals Instruction Manual and User Guide for Mazak. I go over where the alarm ribbon is. Pressing the reset button after he condenser was cleaner 4. when machine ready on screen alarm 22 Feedback system malfunction. I've checked the thermal overload relays, replaced a magnetic connector, replaced SS relays, and checked for loose wiring near the crash site. If indeed the relocator thinks you have tilted or moved the machine, you will need a code to unlock it. Reconnect the power and reinstall the Sep 26, 2011 · 10 detector malfunction 2 emergency stop hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. Oct 31, 2013 · I looked it up in the book and it said "The absolute position detection system has detected its detector error(s)". I'm at an absolute loss for whatever is causing the alarm. Feb 26, 2010 · My vcn410A-II cnc mazak machine having problem on alarm code no 10, detector malfunction, can u explain to me how to reset the z-axis parameters because i can't do homing and how to clear the alarm code no. Action call Mazak Service. It has 5 alarms on it now and when it reaches 10 my understanding is the alarms have to be reset before the machine will operate. FSTOP How to i reset them? Thanks Fstop . The servo battery alarm 25 should go away on the Mitsubishi Drive amplifier. Refer to the Mazak Manuals for detailed information on specific alarm codes; Identify the recommended troubleshooting steps and follow them carefully; Tip 2: Regular Maintenance. It seems it causing the upper turret to stop right before it's about to make a cut. There are 5 possible reason for this alarm, but the machine is not giving me the reason, Just a number 21 alarm. All the axis controller goes to E7 (e-stop), but none of them shows any different alarm. EIA sub programs have to be called up from the main program. 6 vcd Aug 16, 2021 · This caused a servo overload. 6Volt. MDI 1 and 2 with reset clears it but then it comes back pretty quickly. Sep 22, 2023 · The machine starts up with an alarm 9 absolute position malfunction (&00000001, &0010) and alarm 72 servo warning (&0000009F, &0010) and if I wait a while the alarm 33 pops up with an e stop alarm at the same time or if I try and home the machine it pops up right away. I am not 100% sure about MR-j2 for ATC and MAGAZINE reference positions ( i am under impression that you can restore ABS postion no problem at all with software that is sitting on your machine Windows Desktop application) Dec 3, 2010 · alarm. Please Help me. Please note that different models of Kidde carbon monoxide detectors may have slightly different reset procedures. I get alarm 215, Chuck system malfunction, about every 15-20 minutes when working on SQT 100 MS, the chuck is a Kitigawa B206, the alarm can occur both during operation and when replacing work pieces. Recently, some of the machines had servo problem and need to repair. Could use a reliable source to guide me in the right direction from time to time. Similar Threads Feb 22, 2008 · I got this alarm on switch on this morning. 10 Detector alarm malfunction and a red light and I can't clear it or home the machine. Press the B axis home set and the MF1 MF2 keys and poof the alarm Apr 15, 2011 · We have a Mazak Integrex 100-IV with second spindle and it keeps throwing code 212 magazine driver malfunction but everthing is running fine. Oil levels are good thanks, for your help, Mike Similar Threads: Problem-Mazak Nexus 410A CRASH; Mazak alarm 243 spindle rpm malf; Alarm Code 261 Jul 26, 2014 · Alarm 20 NMI emergency stop and alarm 204 spindle controller malfunction come up on diag screen. Noticed that the green light on the manual control switch didn't stop blinking also. and 303 ATC amr 0B malf. deanr. The 257 Tool Unclamp Sensor Malfunction and the 256 Tool Clamp sensor malfunction went away and now I am getting the 302 ATC arm Driver malf. The screen shows the correct tool ID, but when I try to rotate the turret by hand to see if it is locked in, it feels spongy. When I try to run the spindle it throws the 20 NMI Emergency Stop and the 204 Spindle Controller Malfunction. Thread starter FSTOP; Start date Feb 12, 2022; Replies 0 Views 591 F. Since then we have not been bale to clear a 209 Slideway Oil Malfunction alarm. The machine homes no problem and has all of the correct tool data (in spindle and up next). I powered down and restarted the machine. It has been throwing a alarm 21, power unit drive malfunction. Description The chuck open or close confirmation sensor fails in function, or both of the sensors are ON simultaneously. Dec 14, 2017 · Hi All, I have the above fault on one of our machines, this was triggered by after the operator hit reset (not during a tool change). I'm sure where there's a will, there's a way to crack the little black box's code, but unfortunately I have a business to run and now have to make up for 12 hours of lost production. Power on when changed. 10: Machine Detector Malfunction". Jul 20, 2015 · The alarm still comes on. D. T. When I manually pump it, the alarm can be cleared. Find many great new & used options and get the best deals for Mazatrol Fusion 640T-Nexus MAZAK VCN-410A Mechanical Parts List Manual at the best online prices at eBay! The machine was throwing alarms and axes were drifting due to a dead backup battery in one of the Mitsubishi drives. tspiszak Plastic. The magazine will index a tool and it stops and we get this alarm. 10: Detector Malfunction. The turret will rotate,and stop on the correct tool, but is not completely locking in. The author replaced the dead 3. How to change out the oil tube and most of the o Mar 28, 2009 · Hi, i have a mazak m-plus cnc that bring the alarm "31 servo malfunction 1", in my manual only appears alarms from 200 and above, does anyone know the complete explanation of the alarm? From the number 1 in the alarm i would think it refers to x axis. Now that I've got to thinking a bit I think the 310 alarm might be a popped thermal reset switch, I'll have to go check on that. At first we thought it was the prox switch so we installed a new one but it still throws the alarm. Nov 6, 2009 · Went to fire up the Nexus 410A-II when these two alarms pop up #212 Magazine Drum Malfunction & #302 ATC Arm Driver Malfunction X & Y will home out Z will not Machine is not abused and has very little run time, last program run, drilling and tapping 4 holes 1/2-13 The manuals are so very helpful with these things, clear problem and reset basically Feb 12, 2022 · Mazak 640T - 15 Alarm - System Malfunction. In fact I have a few questions for anyone that is an expert operator. Jul 16, 2020 · They will be in the back cabinet MRJ2 drive. He said that i can reset the alarm by going under the machine maintenance settings. I have tried and no luck. I have yet to ever see it pump automatically. Feb 3, 2024 · 10 Detector Malfunction Mazak Smart Nov 30, 2017 · Hi gus, I have a lathe QT250 mazatrol 640T. 11 POSITION REFERENCE MALFUNCTION Cause Apr 4, 2014 · Well as stated above, Im having trouble with our Mazak. The only way to make the green light go solid is to extend the tailstock body all the way until it hits the sensor. 11-100 11-1-6 Parameter and alarm Page 52 Return to Library Name Function RESET key • Used to Mazak G code list for cnc machinists who work on Mazak INTEGREX 300/400-III/III T/IIIS/IIIST cnc machines. (4) Confirmation of absolute position data transfer No. Does anyone know about this, or away to clear the alarm? I looked in the book, and it says to clean the filter, but I don't really know where it's at 😅. Press the reset button (red) after the air temperature was decreased to and under +45°C 2. The machine is a: Mazak Quick Turn Nexus 250-II MSY (3-axis lathe) Another thing. 10? thank you. We have 74 Mazak manuals for free PDF download. View Profile View Forum Posts Private Message View Gallery Uploads Registered Join Date Jan 2012 View and Download Mazak VTC-200B operating manual online. After running for an hour so the machine warms up and runs fine. Took the drives out and cleaned the fans, all work fine, got a new spark arrestor no Dec 17, 2023 · Require Mazak Technical Center or Technology Center to re-set the absolute position data. Here are some details. Jan 7, 2014 · The XYZ drive battery went dead and a "10 Detector Malfunction" alarm popped up. Alarm 15, drive 1 =A6, drive 2 =f6/e7, drive 3=e6. Jun 20, 2017 · When I tried to put the new fixture back on I was getting an alarm on my machine and everything is locked up. The alarm is always on the first process "facing" when the tool Jun 13, 2017 · Hi all. We have 1 Mazak Alarm 10 Detector Malfunction manuals for free PDF download. I gather Jul 8, 2022 · Please help me i work with a mazak vtc 20 b and when i try to start spindle it show me a alarm "M41 SPINDLE MALFUNCTION 1 " the spindle drive show it "F4 32" The machine opening normal and it going to home position normally the problem occurs when i try to start spindle if anyone can help Sep 9, 2021 · Please help me to resolve the problem where my vcn410A-II mazak cnc milling machine having alarm code no. After getting it hooked up and moving around and replacing the battery on the magazine drive I tried a few tool changes. Feb 19, 2023 · Hi everyone, This is my first post on here so hopefully I've provided the right information. 10 Detector alarm malfunction I've been out of town for a week and just got back and tried to power up our MK1V-Matrix Controlled Integrex. The controller contactor below spinde drive is not goin in. It is in red and automatically re-sets itself. Mar 2, 2023 · With more than 10. I purchased this machine from another business so I'm unsure how long its been sitting without power. Aug 5, 2016 · We are having intermittent problems with our QT20, alarm 15 system malfunction. Mazak Alarm 234 Tool clamp sensor malfunction. Nov 13, 2017 · Right after the cycle completed, we got an alarm "256 Tool Clamp Sensor Malfunction". Thanks in Sep 24, 2013 · I slowed the arm down with the Mitsubishi Drive software on the control (MRJ-2 Parameter 158). Check and remedy The chuck open or close confirmation sensor (SQ2/SQ3) is abnormal or faulty. 6V and the connection is good. Jan 24, 2006 · The Tech just left and took him a whole 5 minutes to free World from the possibility of nuclear weapons being made on a Mazak. 236 LOW GEAR PROX OFF MALF - Low gear - proximity switch did not turn on for 20 or more seconds after being commandend. We had a power failure because of lightning, ever since we have this alarm. alarm list is: 281 - (SPINDLE START MISSOPER) - With the gear shifted to the NEUTRAL position, spindle started. the 6 volt battery is at about 5. We have also checked the coolant tank and cleaned it . Next morning same thing again. Is resetting the absolute position user settable or do we need to call a mazak tech to do it? Also, the control spontaneously reboots and I have zero idea what's causing it. . I'm getting a alarm # 8 battery alarm. Oct 28, 2011 · I'm having alarm 314 Pallet position malfunction on new Mazak Nexus 5000 II horizental machine, operator just hit the E-stop while APC was in cycle, was abled to recover the positioning (pallet is on correct position and all axes at home) but somehow cannot reset this alarm, this is new machine and we are just getting ourselves familiar with it, if anyone could help on how to reset this alarm Oct 7, 2010 · I'm having problems with a Mazak H-500 mill. What parameter do I change to reset the home position? Can anyone help on this one? We get it when we try a tool change. Then, I'm guessing, when it looses pressure, or needs to be pumped, the alarm comes back on. was malfunction 1. There’s r May 2, 2023 · Tip 1: Consult the Mazak Manuals. 25) After connecting the encoder cable, the absolute position erase alarm (AL. Jun 29, 2011 · My biggest concern is bug #386. Lyndex-Nikken 2014 MAZAK Nexus QTN SQT Super Quadrex. Remove the battery (for a sealed-battery model, see Battery Settings for a 10-Year Alarm to learn more). "378 Battery Malfunction (Turret)" So I managed to change the battery in the MR2J drive after watching a video of someone doing similar. Oct 22, 2020 #2 Check relays Dec 14, 2011 · Hello, for a good week now I get the above Alarm and can not figure out what is wrong. We ran the grease reservoir empty on our Mazak Nexus 510C. The XYZ drive battery went dead and a "10 Detector Malfunction" alarm popped up. Anyone? 10 detector malfunction Cause The absolute position detection system has detected its detector error(s). Feb 28, 2013 · Everytime I have the slightest bump the machien faults out and I cant clear the alarm message. May 15, 2015 · But as we single-block through the program it quickly alarms 223 (Tailstock Quill Sensor Malfunction). I found 2 other batteries on the nc control and both have good voltage. Apr 1, 2020 · With more than 10. Everything works fine (Servos, Turret, Robot Tool Measure Arm, Hydraulics, Tail Stock) except the spindle. Joined Feb 22, 2008 Location Nov 11, 2017 · With more than 10. I advise you to contact Mazak. I want to home the machine, but it goes right past the normal soft limit. Running a Mazak quick turn Nexus 200ms. I'm faily new to Mazak and get stuck every. Look over your manuals and change all the batteries. Bit 7 had to be highlighted. Thanks ! Similar Threads: Need Help!-alarm 22 feedback system malfunction (1,0,&0021) after initializing MAZAK Feb 22, 2008 · Mazak T32-3 Alarm 15 System Malfunction. Thank you. started machine up this morning and had a few different alarms first 2 was, 10 detector malfunction 2 emergency stop hit reset and got 72 servo warning 82spindle warning power off and power back on and got 2 new alarms 12 absolute postion warning 31 servo malfuction been waiting to here back from mazak. Alarm light was on the display show (E05) 1. The yellow alarms will re-set with any tool changer commands. After restarting the machine a couple of times I can home it and start production. The batteries were all replaced Nov 22 and we didn't get any low I slowed the arm down with the Mitsubishi Drive software on the control (MRJ-2 Parameter 158). Practical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. They worked SOLVED alarm 22 Here they are: MDS-A-V2-3520 = FLASHING & SCROLLING F2 21 F1 21 MDS-A-5P-300 = ONLY SCROLLING F6 E7 F6 E7 MDS-C1-CV-300 = STAYING ON 6 hope that helps I cant get anything from Mazak on this BUT Mitsubishi solved the #22 alarm (wrong parameters) , I still have the 121 alarm Over travel and if I press the OT release button I get a Jan 17, 2019 · Mazak alarm cancel la alineó en la que no trae flecha y después la mando a casa y se ilumina que ya esta en casa pongo el bit 7 a 1 apago y prendo la maquina y me aparece la alarma intento mandar de nuevo a casa y no la toma ya revise la batería y trae 3. Ryan . Thread starter mbpp; Start date Feb 11, 2009; Replies 4 Views 11,631 M. Hello, I have Mazak HQR 250MSY that's throwing a "line filter malfunction" alarm. 7Volts. I've checked voltages on the 3 batteries I could find. Replaced the switch. thanks, chris 2 Feb 25, 2018 · With more than 10. that did not work and we had a long list of alarms and no tool Jun 4, 2018 · Hit the reset and keep going. Does anyone know how to clear the thermal displacement alarms on this machine. Leave the alarm as it is for a few minutes, then switch power off, then on to reset the alarm. All the Mazak alarm manual tells you to do is check the filter, but it does not give you a location nor a hint on what filter. The machine Jan 10, 2018 · Hello, I hope someone can help me. 6V lithium battery with one from RadioShack of the same voltage and capacity. I cannot figure out what the hell is wrong. Now I'm stuck with a 200 Thermal Trip alarm ( Emergency Stop). In the Aug 12, 2022 · Team, Looking for some assistance with troubleshooting Alarm 42 - SPINDLE PARAMETER MALFUNCTION (41, , ) on a 2001 MAZAK VTC-200B with Mazatrol 640M Fusion. Feb 18, 2013 · I think you've already fixed the problem, if it ran completely out it can take a couple hours to get it cycling through again. Hopefully somebody please give advice or help me to solve this problem and I am very appreciative of your help. Anybody Hi gus, I have a lathe QT250 mazatrol 640T. Action Require Mazak Technical Center or Technology Center to replace the encoder or bettery. R. We have a Mazak Qt 200 lathe that keeps giving a 221 turret unclamp sensor malfunction alarm. 10 DETECTOR MALFUNCTION Cause The absolute position detection system has detected its detector error(s). " Update: We were able to manually move the tool shifter after activating a parameter to add a menu option to release the break. Parameter was RB16. Home the machine, toggle the maintenance key, and choose the tailstock/B axis home set soft key. There is a persistent code, 304 (F104) ATC Arm Position Malfunction, that the operating manual describes as coming in when the ATC is stopped outside of its intended position and/or the cycle has not completed after +10 seconds from when the control Oct 4, 2010 · I couldn't do that though, until I homed the machine, but I couldn't do that because of the outside interlock alarm. I have been trying for two days to reset this alarm. Random vibrations triggered the alarm. Today it popped alarm 15 during a run and during a few power shutdowns and restarts it kept coming back. Feb 24, 2024 · Whether you are experiencing an alarm malfunction or just want to perform routine maintenance, this guide will provide you with the necessary instructions to reset your detector and restore its optimal performance. It does not shut down the machine and it will clear out with reset. (4) Confirmation of absolute position data transfer Nov 2, 2018 · no. I already checked the batteries and found it's in good condition around 3. I believe that there is air in the grease line but I do not know how to manually purge the lines to move grease back into them. One minute it was fine the next it is locked up and won't do anything. Jul 29, 2014 · My problem with the Mazak VCN410A-11 CNC milling machine is the alarm message: no. When I remove the wires to the pressure switch, it will not alarm out. Mazak G Codes G Code Function G00 Positioning G01 Linear interpolation G01. Perform routine maintenance on your Mazak machine to prevent alarm occurrences Oct 22, 2020 · Does Anyone know how to reset this alarm on a Mazak VCN-510C-II? Thanks in advance. Hey guys, I have a Mazak QT250HP, and I am getting alarm 221 Turret Clamp Sensor Malfunction). Jan 10, 2009 · Mazak alarm 52 battery alarm will not reset after battery replacement. Jan 16, 2006 · Thinking back, the malfunction could have been cooking for a while, it happen at times that the 20NMI alarm would display at power-up and after powering down and up once or twice the alarm disappeared, and as not being persistent, I did not think much of it, and never went to the Diagnostic screen. Pressing the reset button (red) after the air filter was cleaner 3. I have Dynamechtronics mills with Mitsubishi M3 controls and get an alarm if Reset is pressed during the tool change. alarm. As Al The Man said, Mazaks use Mitsubishi controls which put a lot of the tool change functions outside the control. Oct 21, 2008 · I have a Mazak H-400N, with a Mazatrol M-32 Controller on it. The battery reads over 3. Any help would be appreciated. Cleaned all the sensors and still the same thing. The weird thing Mar 17, 2012 · Hi all, In our company, we have 14 Mazak machines FH6000, FH4800, VCN510, VTC200, QTN200 and so on. It will go away in time, meanwhile smack the operator in the back of the head. air pressure is a sensor feedback. ne kb dm pt yu ka si yz ps ls